Customer enterprise profile

Foshan Baosuo Machinery Manufacturing Co., Ltd., founded in 1989, is located in Foshan, Guangdong Province. It is a professional enterprise that integrates papermaking equipment and household paper processing equipment. At present, the company has become a large-scale technology-based enterprise specializing in the research and development, manufacturing, and sales of papermaking equipment and household paper machinery equipment. Baosuo Company's products currently cover a full range of household paper processing equipment, including rewinding machines and supporting equipment, facial tissue paper folding machines and supporting equipment, tissue paper folding machines, napkin paper folding machines, and automatic packaging machines.
Low R&D collaboration
Difficulty in executing the plan
Lack of structural and process design; Insufficient coordination between processes, drawings, changes, and manufacturing transitions
Manufacturing progress is opaque There is a large inventory of work in progress products No effective quality control Low level of equipment integration, limited application of equipment data and control
Lack of complete material set analysis; Insufficient coordination between internal and external supply chains
Unable to conduct capacity planning; Artificial experience scheduling, low plan execution rate; Insufficient coordination between planning and supply chain
Supply chain inventory is opaque; Change and plan adjustment; Data fault of material supply collaboration
Traceability difficulties; No effective remote operation and maintenance means; Lack of integrated service platform
The supply chain is opaque
Weak after-sales service
Manufacturing black boxes
Insufficient logistics pull

Customer needs and challenges

Project implementation highlights

Pull production mode
Equipment & Andon
Efficient planning system
Process anomaly management
Design and production collaboration management
Comprehensive quality control
Transparent production process
Digitization of decision-making basis
Pull self-made parts and raw materials through real-time production data collection, guide front-end logistics to pull production, reduce the number of on-site materials, and improve management level.
Establish comprehensive equipment status monitoring, real-time process dynamic data collection, analysis, early warning, maintenance, repair, spare parts and other management; Andon initiates, processes, tracks and other closed-loop management.
The assembly and electrical section, plastic packaging section are linked to schedule, and the production is scheduled to the line body or machine, which improves the scheduling efficiency and effectively shortens the delivery time.
Customize various production indicators, monitor in real time, actively inform the abnormal conditions in production in real time by mail, Kanban and other ways, and find out in advance, deal with them in time, and reduce losses.
The whole stage of product design, development, implementation, trial production, testing, verification and release can be realized online. Each department can simultaneously carry out effective control over products and enhance the management ability of R&D projects.
Collect quality data in the production process in real time, focus on in-process control and post analysis, so as to continuously improve product quality.
Establish a complete production data file, form a comprehensive forward and backward traceability system, define responsibilities for product quality problems, reduce recall losses, and create a paperless production model.
Hierarchical monitoring of the indicator tree is convenient for timely adjustment of strategies to ensure better performance. Build a perfect data collection, storage, sorting and presentation mechanism to provide basis for decision-making.
Build an integrated platform
Through the digital integrated operation platform of Baote Enterprise, the price, delivery date, inventory and other information of all materials or products can be directly viewed in the R&D and design phase, realizing the transparency of data business, approval and users between PLM and ERP.
Shorten manufacturing cycle
In the design phase, R&D can consider cost factors, inventory factors, and further consider the urgency of the project. The length of the supplier's delivery time can be seen at any time to determine the design method, thus greatly improving the design cycle.
Lower production cost
Reduce material selection and input of the whole supply chain; The design side can choose the parts with the highest cost performance ratio to use in the design side, which has greatly improved the overall cost structure.

Project value/benefit

Making factory digitalization easier
Click here for free experience!

Enterprise address: No.20-8, Changjiang Road, Sanshan New Town, Guicheng Street, Nanhai District, Foshan City

CMAILmkt@baotecloud.com

CONTACT:18029291725

Digital integration solution for equipment manufacturing enterprises

Follow the WeChat official account of "Baote Zhishu" to learn more!